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The
history of Kennecott Copper Corporation is inseparable
from the story of the development of copper mining in
Utah. Important in the formation of the copper industry
in the late nineteenth century were Enos A. Wall, Samuel
Newhouse, Daniel C. Jackling, and the Guggenheim family.
Wall appreciated the potential of low-grade porphyry copper
deposits and acquired important claims in Bingham Canyon
in 1887. By 1890 underground copper mining had begun in
the area. Daniel C. Jackling, a metallurgical engineer,
and Robert C. Gemmell, a mining engineer, examined Wall's
properties for Captain Joseph R. DeLamar's mining interests.
They proposed mining these low-grade ores from the surface,
a practice today called open-pit mining. They believed
that the mass mining and production of low-grade copper
ores was not only possible but also could be profitable.
In 1898 Samuel Newhouse and Thomas Weir formed the Boston
Consolidated Mining Company.
In 1903 Jackling and Wall established the Utah Copper
Company. The company immediately constructed a 300-tons-per-day
(TPD) gravity pilot mill at Copperton. By 1905 Jackling
had persuaded Guggenheim Exploration to underwrite a $3,000,000
bond and purchase $500,000 of Utah Copper stock. This
helped to set the stage for the first open-pit mining
in Bingham. In 1906 steam-shovel operations began, with
steam locomotive trains removing material from the canyon.
Also that year, Kennecott Mines Company, named (although
with altered spelling) for explorer and naturalist Robert
Kennicott, was organized in Alaska by Stephen Birch, and
the American Smelting and Refining Company (ASARCO) started
the Garfield Smelter to process Bingham ores.
Construction of the Bingham and Garfield Railroad commenced
in 1907 to transport ores from Bingham to the Magna and
Arthur mills at the northern base of the Oquirrh Mountains.
Utah Copper's Magna mill, a 6,000-tpd operation, started
in 1907, while Boston Consolidated's 3,000-tpd Arthur
mill opened in 1909. In 1910 Boston Consolidated merged
into Utah Copper Company.
Beginning at the turn of the century, a large influx of
immigrants from southern and eastern Europe and from Japan
arrived in Utah to provide needed labor for the mining
industry. In 1912 the Western Federation of Miners sought
union recognition and, supported by a large contingent
of immigrant laborers, struck Utah Copper Company. The
strike did not win union recognition but did oust Leonidas
Skliris, the dominant Greek labor agent, from power.
In 1915 Kennecott Copper Corporation acquired twenty-five
percent interest in Utah Copper Company. Also in 1915,
ASARCO and Utah Copper jointly constructed the first acid
treatment plant to control sulfur dioxide emissions at
the Garfield smelter. During the years 1918 to 1922, froth
flotation gradually replaced gravity separation at the
Magna and Arthur mills. Electric-shovel operations began
at Bingham in 1923, and by 1928 mining operations became
increasingly electrical with the introduction of electric
locomotive trains.
As the worldwide Great Depression hit in 1929, Utah Copper
constructed a precipitate plant at the mouth of Bingham
Canyon. In 1936 Kennecott acquired all the property and
assets of the Utah Copper Company. That same year molybdenum
(a metal used to strengthen steel) separation facilities
were established at the Magna and Arthur mills. Construction
of the central yard for expansion of rail operations began
in 1937. Union recognition came in 1938 as Kennecott viewed
unions as official employee bargaining representatives.
Wartime copper production pushed Kennecott into the national
spotlight. In fact, the Bingham Canyon mine established
new world records for copper mining and produced about
30 percent of the copper used by the Allies during World
War II. During the war years many women worked in the
mine, mills, and smelter. In 1944 the construction of
its own power plant rendered Kennecott independent of
outside sources for electrical power. That year also produced
the first collective bargaining agreement of wages and
working conditions. Construction of the first mine rail
haulage tunnel began in 1946. The main rail line was completed
in 1948 and replaced the Bingham and Garfield line. This
new line had a central traffic-control system to provide
safer and faster movement of longer trains. Electric locomotives
replaced steam locomotives for ore haulage to the mills
in 1948.
The decade of the 1950s began with the opening of electrolytic
refining at the Garfield refinery. This process produced
copper cathodes, gold bars, silver bars, and commercial-grade
selenium (used in electronic devices). By 1958 construction
began on a third mine rail haulage tunnel. For decades
the Utah Copper railroad held the record for the highest
traffic density and greatest tonnage hauled of any industrial
railroad in the world. Kennecott purchased ASARCO's Garfield
smelter in 1959.
Kennecott expanded its power plant in 1960 to a 175,000-kilowatt
capacity. By 1961 Kennecott's copper mines included four
large open pits in the western United States and one underground
mine in Chile. In addition to those in Utah, operations
existed in New Mexico, Arizona, and Nevada. In 1963 the
company began a four-year, $100,000,000 expansion of operations.
Parts of this program led to the 1965 opening of a cone
precipitate plant at Bingham, and the Bonneville concentrator
and a molybdenum oxide production plant at the Garfield
smelter in 1966.
Further expansion led to the demise of the town of Bingham,
which ceased to exist in 1971. Later in that decade, the
town of Lark also succumbed to mine expansion. In 1977
construction began at the Garfield smelter to comply with
the Clean Air Act. By 1978 the 1,215-foot smokestack at
the smelter was completed. The smelter ultimately captured
94 percent of the sulfur contained in the copper concentrates.
The year 1980 marked the beginning of a worldwide copper
recession which initiated significant changes for Kennecott.
Standard Oil of Ohio (SOHIO) in 1981 acquired Kennecott,
including the company's Utah Copper operations which had
over 7,500 employees. In 1985 operations ceased at the
Bingham Canyon mine. New labor agreements were negotiated
in 1986, and resumption of all Kennecott Utah Copper operations
occurred in 1987. British Petroleum acquired total control
of SOHIO in 1987, with Kennecott becoming part of BP Minerals
America. In 1988 Kennecott announced a $400,000,000 modernization
program under president Frank Joklik.
A revitalized Kennecott Utah Copper began 1988 with the
completion of a peripheral tailing discharge system at
the tailings pond near Magna, and the start-up of modernized
facilities at Bingham and Copperton. These included an
in-pit crusher, conveying system, and three grinding lines
in the Copperton concentrator, which processed about 85,000
tpd. Rio Tinto Zinc (RTZ) Corporation purchased Kennecott
in 1989 and continued the company's expansion. In 1990
a fourth grinding line at a cost of $220,000,000 was begun
at the Copperton Concentrator, and it was completed in
1992. This increased the concentrator's production to
125,000 tpd.
Kennecott's overall modernization has vaulted the company
to being one of the most efficient copper producers in
the world. During the first years of the 1990s, Kennecott
Utah Copper, employing 2,400 people, produced approximately
300,000 tons of copper annually plus significant quantities
of molybdenum, silver, and gold. In 1993 Kennecott started
construction of a new smelter and modernized refinery
at the company's Utah Copper operations at a projected
cost of $880,000,000--the largest private investment ever
undertaken in Utah. The project was projected for completion
in 1995, making the new smelter the largest and cleanest
copper smelter in the world, capturing 99.8 percent of
the sulfur contained in the copper concentrates. Kennecott,
under RTZ, continued to expand in various mining ventures
in the United States and throughout the world.
Louis J. Cononelos and Philip F. Notarianni
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